Confectionary or Frozen Dessert | Market / Industry | Product Information | O-M MACHINERY LTD. | Production and Sales of automatic machinery and other machines

Parallel Link Robot–Type Automatic Feeding Unit

Features

1. Products conveyed randomly from upstream processes are picked up by a robot and supplied in synchronization with continuously conveyed cartoner buckets.

2. By incorporating a vision system, the system can correct product orientation, enabling reliable feeding even when product posture is inconsistent. It also supports the receipt of products arranged in multiple lanes.

3. Depending on the robot head configuration, the system is capable of grouped feeding of multiple products at once.

Main Unit Capacity

Processing capacity: 125 units per minute
*The above speed is a reference value per robot unit.

Main Applicable Products

Retort pouches, pillow-packaged products, three-side seal packages, four-side seal packages, tubes, others

Side-Attach Type Automatic Feeding Unit

Features

1. Bottles are separated at a fixed pitch using a side-attach mechanism and supplied to the cartoner by a suction-type transfer head.

2. Each bottle is individually picked up by suction, lifted, and transferred, ensuring reliable feeding without the risk of scratching or damaging the product.

Main Unit Capacity

70 bottles per minute
*The above speed is provided as a reference.

Main Applicable Products

Bottle-type cosmetics, pharmaceuticals, food products, daily-use commodities, others

Vertical Double-Servo Attach Conveyor–Type Automatic Feeding Unit

Features

1. Products conveyed at a random pitch are accumulated in multiple units by a tandem, double-servo-driven attach conveyor and supplied to the main cartoner unit.

2. Operation can be adjusted to match product thickness, enabling stable and reliable accumulation.

Main Unit Capacity

150 bags per minute (per unit)

Main Applicable Products

Three-side seal packages, four-side seal packages, others

Merry-Go-Round Type Automatic Feeding Unit

Features

1. Products conveyed at a random pitch are corrected for pitch and supply timing by a single-servo-driven pitch-correction conveyor, picked up by the merry-go-round unit, and supplied to continuously conveyed cartoner buckets.

2. Randomly supplied products can be fed into a continuously operating cartoner without stopping product flow.

3. A variable-speed merry-go-round system, which adjusts its speed in accordance with the incoming product pitch, is also available in the lineup.

Main Unit Capacity

250 units per minute
*The above speed is provided as a reference.

Main Applicable Products

Retort pouches, pillow-packaged products, three-side seal packages, four-side seal packages, tray products, others

Inverting Double-Servo Bucket Conveyor–Type Automatic Feeding Unit

Features

1. Products conveyed from upstream processes are transferred to a double-servo-driven bucket conveyor, inverted, accumulated in multiple units, and supplied to the cartoner.

2. By supplying products individually into each bucket and performing an inverting motion, stable and reliable inverted accumulation is achieved.

Main Unit Capacity

400 bags per minute (per unit)

Main Applicable Products

Retort pouches, pillow-packaged products, three-side seal packages, four-side seal packages, others

Model：VWKC (BALCONY TYPE)　Film Over-Wrapping Machine

Features

A film-over wrapping machine which pushes cartons to film supplied from a rolled film, sever the film, and wrap the cartons over with the film after accumulating certain number of cartons.

※ Items shown in parentheses indicate special specifications.

		VWKC
Carton （mm）	Width	70～220
	Height	70 ～ 180
	Length	60 ～ 285
Speed (Cartons/Min)		5 ～ 30(40)
Machine （mm）	Length	2,620
	Width	1,230
	Height	1,730
Power Consumption （kVA）		about 15
Air Consumption （Nℓ／Min）		60
Weight (kg)		1,700
Optional Accessories		Automatic Product Feeding Unit, Eye-mark Detect Device, Tear Tape Cutting Unit (V-Shape), Extra Film Magazine, Automatic Film Splicer, Various Sealing Checker, Film Position Detect Unit, Film Position Correcting Unit, Ejector, Film-Roll Lift-Up Unit

Model：VCRC (BALCONY TYPE)　Horizontal Cartoning Machine (Continuous Motion)

Features

1. Space saving design fits in only two-thirds of the floor space needed by our conventional cartoners and adapts to a flexible layout.

2. The direct drive system using a servo motor dramatically reduces maintenance works.

3. The ion (C) system + finger (F) holding (H) mechanism ensures reliable opening of cartons.

4. The timing belt in the carton conveyor enables oil-less operation and eliminates stretching defects on the carton finish.

5. All necessary operations are easily performed from the front of the machine.Customer feedback on easy-of-use was given primary importance in the design.

Specifications

		VCRC45	VCRC75
Carton（mm）	Width	30～85	60～150
	Height	20～50	17～65
	Length	83～200	120～220
Speed（Ctn／Min）		50～240	50～240
Machine （mm）	Length	4,477	4,771
	Width	1,373	1,448
	Height	1,280	1,680
	Supplying Length	1,300	1,300
	Body length	3,177	3,471
Power Consumption （kVA）		14	14.4
Air Consumption （Nℓ／Min）		40	40
Weight （kg）		3,000	3,000
Optional Accessories		Carton Bar Code Check, Coding Check, Leaflet Bar Code Check, Leaflet Check, Glue Application Check, Flap Forming & Correction Unit, Color Embossed Coding Unit (Front Only), Leaflet Feeding Unit, Leaflet Folding Unit, Leaflet Large Volume Leaflet Magazine, Automatic Size Change, Various Automatic Feeder Unit

Model：VCRB (BALCONY TYPE)　Horizontal Cartoning Machine (Continuous Motion)

Features

The frame features a balcony-style structure that allows easy cleaning and inspection, with the drive section separated from the product conveyance section to enhance sanitary performance.

Equipped as standard with a forced carton opening mechanism, enabling stable carton removal and forming.

*Items shown in parentheses indicate special specifications.

		VCRB45	VCRB75
Carton （mm）	Width	30 ～ 70(85)	(50)60 ～ 150
	Height	17 ～ 50	17 ～ 65(80)
	Length	(60)84 ～ 200	(100)120 ～ 200(250)
Speed(Cartons/Min)		50 ～ 250(300)	50 ～ 250(300)
Machine （mm）	Length	5,510	5,988
	Width	1,745	1,805
	Height	1,450	1,450
Power Consumption （kVA）		14.4	14
Air Consumption （Nℓ／Min）		40	40
Weight （kg）		3,900	3,500
Optional Accessories		Various automatic product feeding units; coding units; leaflet and pamphlet pick-and-feed units; various inspection and detection units; automatic size changeover; filler bypass; high-capacity leaflet magazine; leaflet folding unit; and other optional equipment.

Model：VCR-Q　Horizontal Cartoning Machine (Continuous Motion)

Features

1. Equipped with Quick Change Mechanism,Rotary Type Carton Pick-Up Unit, Large Volume Carton Magazine as its standard features, VCR-Q is the state-of-the art horizontal cartoner in every sense of word.

2. All the know-hows established through the overwhelming market share are incorporated into a plentiful of options available too.

※ Items shown in parentheses indicate special specifications.

		VCR45Q	VCR60Q	VCR75Q	VCR90Q
Carton (mm)	Width	30～85	45～115	(50)60 ～ 150	(50)60 ～ 180
	Height	20～50	(20)30 ～ 60	(20)35 ～ 65(80)	(20)35 ～ 65(80)
	Length	(70)105 ～ 200	(105)120 ～ 250	(100)120 ～ 250(290)	(100)120 ～ 250(290)
Speed (Cartons/Min)		50～200	50～200	50～200	40～150
Machine (mm)	Length	4,540	5,570	5,995	6,035
	Width	1,780	1,915	1,915	1,915
	Height	1,530	1,530	1,530	1,530
Power Consumption (KVA)※		〔6.3〕	〔6.3〕	6.3	6.3
Air Consumption (Nℓ／Min)※		20〔100〕	20〔100〕	100〔100〕	100〔100〕
Weight (kg)		3,500	4,100	4,100	4,100
※ Figures in ( ) are in case Gluing uni is included.
Optional Accessories		Various Automatic Product Supplying Unit, Filler Bypass, Gluing Unit, Coding Unit, Coding Check, Various Detector Units, Leaflet & Pamphlet Feeding Unit, Ejector, Counter, Laydown Unit, Plasma Display(For VCR75Q & 90Q, 4 flap glue seal carton is the standard.)

Model：VCN・VCND　Horizontal Cartoning Machine (Continuous Motion)

Features

A cartoning machine having the capabilities of carton pick up, forming, and sealing.

1. VCN & VCND are appropriate for difficultto-load-from-above products (products on the tray and etc.) and for small-to-medium scale production as well as testing purposes.

*The photo on the left shows the VCN type.

※ A carton having 4-side flap which can be glued is standard.

		VCN 80	VCN 12	VCND 75	VCND 10
Carton (mm)	Width	75 ～ 155	100 ～ 240	50 ～ 145	100 ～ 200
	Height	25 ～ 75	30 ～ 80	25 ～ 75	30 ～ 80
	Length	110 ～ 280	110 ～ 280	125 ～ 270	125 ～ 320
Speed (Cartons/Min)		30 ～ 90	20 ～ 60	50 ～ 120	40 ～ 90
Machine (mm)	Length	3,715	3,715	4,985	5,610
	Width	955	955	1,690	2,070
	Height	1,545	1,545	1,635	1,635
Power Consumption (KVA)		3	3	4.9	4.9
Air Consumption (Nℓ／Min)		50〔50〕	50〔50〕	50〔50〕	50〔50〕
Weight (kg)		1,200	1,200	2,500	3,500
※ Figures in ( ) are in case Gluing uni is included.
Optional Accessories		Gluing unit; coding unit; high-capacity carton magazine; counting unit; pamphlet feeding unit; frozen dessert / frozen food specification; and other options

Model：VCPL Horizontal Cartoning Machine (Intermittent Motion)

Features

1. Intermittent motion cartoning machine which can handle large size cartons.
2. Able to make even height-tall cartons finish beautifully.

		VCPL12
Carton（mm）	Width	100～170
	Height	65～200
	Length	130～255
Speed(Cartons/Min)		15～30
Machine （mm）	Length	3,780
	Width	2,250
	Height	1,600
Power Consumption （KVA）		12
Air Consumption （Nℓ／Min）		300
Weight （kg）		3,500
Optional Accessories		Various Automatic Feeding Unit, Coding Unit, Large Volume Carton Magazine, Ejector, Various Detect Device, Counter

Model：VCL-Q　Tray Packer

Features

A tray type packer to pack accumulated products with cardboard blank sheet.

1. The packer is followed by such processes as banding, Sleeve Wrapping, Film Over-Wrapping.

2. The final package can be displayed at retail store shelves after removing the film.

		VCL-Q
Carton （mm）	Width	150～350
	Height	50～200
	Length	75～300
Speed(Cartons/Min)		7～25
Machine （mm）	Length	3,200
	Width	1,600
	Height	2,200
Power Consumption （KVA）		6.5
Air Consumption （Nℓ／Min）		300 [300]
Weight （kg）		2,000
Optional Accessories		Automatic Accumulating-Feeder, Calendar Timer, Large Volume Sheet Magazine, Coding Unit, Counter, Various Detect Device, Ejector

Model：VCVD series THE VERTICAL CARTONING MACHINE

Features

This machine is equipped with functions for carton picking, forming, and sealing. Products are manually inserted from above prior to sealing the top flaps. Manual workspaces are provided on both the front and rear sides of the machine.

With its simple configuration and high versatility, the machine is suitable for a wide range of applications, including small- to medium-volume carton packaging as well as trial production runs for newly developed products.

Size changeover can be easily performed even by inexperienced operators through motorized adjustment (for carton height) and handle operation, combined with one-touch replacement of certain units. An automatic size change specification is also available.

Automatic feeding units can also be installed for products that cannot be laid horizontally, as well as for bulk-weighed items and granular products.

				VCVD 60	VCVD 60S	VCVD 80	VCVD 80S
Carton （mm）	Width			30 ～ 105		30 ～ 155
	Depth			20 ～ 65(110)		20 ～ 65(110)
	Height			(50)70 ～ 250		(50)70 ～ 250
Speed（Ctn／Min）				30 ～ 100		30 ～ 90
Machine （mm）	Length			3,910	5,129	3,910	5,129
	Width			943(1,712)		943(1,712)
	Height			800(1,600)		800(1,600)
	Work Area	A	4 Flaps	1,081	2,300	1,081	2,300
			Insertion Flaps			738	1,957
		B	4 Flaps	1,081	2,300	1,081	2,300
			Insertion Flaps			738	1,957
Power Consumption （KVA）				8		8
Air Consumption （Nℓ／Min）				50		50
Weight（kg）				2,500		2,500
Optional Accessories				Various automatic product feeding units, high-capacity carton magazine, rotary-type carton forming unit, gluing unit, coding unit, V-fold leaflet insertion unit, card feeding unit, ejector, other options

Model：VCP-Q　Horizontal Cartoning Machine (Intermittent Motion)

Features

Horizontal type intermittent motion cartoning machine suited to high-variety, small to medium lot production. Comes with a Quick Change mechanism to respond to changes in production type.

Two types available with size change mechanism: standard (Q) and economy (QE).

A series lineup that covers packing of relatively small products through to larger sizes suited to volume packaging.

※ Figures in ( ) are in case Gluing uni is included.

		VCP50Q (50QE) (500Q)	VCP60Q (60QE) (600Q)	VCP90Q (90QE) (900Q)
Carton （mm）	Width	35 ～ 100	35 ～ 125	50 ～ 180
	Height	（10）20 ～ 60（80）	（15）20 ～ 60（80）	25 ～ 80
	Length	50 ～ 170	50 ～ 170	100 ～ 250
Speed (Cartons/Min)		30 ～ 80	30 ～ 60	10 ～ 30（40）
Machine （mm）	Length	3,655	3,780〔30〕	4,630〔24〕
	Width	1,600	1,600	1,925
	Height	1,580	1,580	1,675
Power Consumption （KVA）		〔3.7〕	〔3.7〕	〔5.1〕
Air Consumption （Nℓ／Min）		20〔70〕	20〔70〕	20〔70〕
Weight （kg）		2,000	2,000	2,500
Optional Accessories		Various Automatic Product Feeding Unit, Large Volume Carton Magazine, Glue Unit, Conding Unit, Leaflet Folding Unit, Various Detect Device, Special Flap Shapes

Model：VSVB (BALCONY TYPE)　Top-Loading Set-Up Caser

Features

A fully automatic corrugated cardboard set-up caser which performs case forming and product-loading on one single machine. Case opens vertically and products are loaded from the top opening. Quick change mechanism featured as the standard assured easier changeover.

Many choices are available for product-loading system; XY robot, vertical multi-joint robot, Mechanical motion, and etc. O-M also has experiences in case dimensions, case geometry other than the below-listed VSVB specifications.

		VSVB
Carton (mm)	Length	200～600
	Width	150～350
	Depth	100～300
Speed (Cartons/Min)		12
Machine （mm）	Length	4,480
	Width	2,400
	Height	1,770
Power Consumption （KVA）		6〔9〕
Air Consumption （Nℓ／Min）		200
Weight（kg）		2,000
※ Figures in ( ) are in case Gluing uni is included.
Optional Accessories		Various Automatic Product Accumulating Feeder Unit (including robot), Coding Unit, Pattition Inserter Unit, Leaflet Feeder, Large Volume Case Magazine, Automatic Case Feeder Unit, Various Detect Device.

Model：VSBA　Side-Loading Set-Up Caser

Features

Fully automatic corrugated cardboard set-up caser which achieves all processes of case set-up, product loading and case sealing on one machine. For case sealing, two choices are available; hot melt gluing and adhesive tape.

Depending on the size range of case, two model types are available; VSBA-I and VSBA-II.

A quick change mechanism is equipped as a standard feature for easier change-over. Case is opened at its side and products are loaded horizontally.

		VSBA-Ⅰ	VSBA-Ⅱ
Carton （mm）	Length	200～500	300～580
	Width	120～350	200～400
	Depth	120～500	180～500
Speed （Ctn／Min）		～15	～12
Machine （mm）	Length	2,460	2,810
	Width	2,560	2,770
	Height	2,040	2,040
Power Consumption （KVA）		1.7 [4.7]	1.7 [4.7]
Air Consumption （Nℓ／Min）		400	400
Weight （kg）		1,500	1,700
※ Figures in ( ) are in case Gluing uni is included.
Optional Accessories		Various Automatic Product Accumulating Feeder Unit, Coding Unit, Pattition Inserter, Large Volume Case Magazine, Automatic Case Feeder, Various Detect Device, 90° Tumover Discharging Unit

Model：VSHB (BALCONY TYPE)　Wrap-Around Caser (Energy Saving Wrap-Around Caser)

Features

This machine adopts a direct-drive structure using servo motors, enabling precise and finely controlled operation.

The use of a balcony-frame structure improves both size changeover operability and ease of maintenance.

		VSHB
Carton (mm)	Length	150～350
	Width	100～260
	Depth	180～500
Speed (Cartons/Min)		20
Machine (mm)	Length	2,440
	Width	1,710
	Height	2,200
Power Consumption (KVA)		10
Air Consumption (Nℓ／Min)		200
Weight (kg)		1,200
Optional Accessories		Coding Unit, Various Automatic Accumulating Feeder Unit, Partition Inserter Unit, Large Volume Case Magazine, Various Detect Device

Model: VSMT Separate-Pack Caser

Features

This wrap-around caser is designed for portion packaging that can be divided into 2-in-1 or 3-in-1 units at the distribution stage.

Both over-sheet (OS) and over-wrap (OW) configurations are available.

		VSMT (OS) 2-1	VSMT (OS) 3-1	VSMT (OW) 2-1
Carton (mm)	Length (ℓ) (L)	120 ～ 145 240 ～ 290	120 ～ 145 360 ～ 435	130 ～ 167 260 ～ 335
	Width	170 ～ 200	170 ～ 200	85 ～ 130
	Depth	500 ～ 560	500 ～ 560	350 ～ 500
Speed (Cartons/Min)		～11	～8	～6
Machine (mm)	Length	4,090	4,090	4,850
	Width	2,470	2,470	2,350
	Height	1,950	1,950	1,700
Power Consumption (KVA)		13.4	13.4	8.2
Air Consumption (Nℓ／Min)		300	300	450
Weight (kg)		3,000	3,000	2,500
Optional Accessories		Various automatic product accumulation and feeding systems(including robots), coding unit, partition feeding unit, pamphlet feeding unit, high-capacity sheet magazine, automatic sheet feeding unit, various detection units

Model：VCF・VCFE　Forming Cartoner

Features

A collation-packaging cartoning machine using cardboard of E-flute corrugated board.

※Items shown in parentheses indicate special specifications.

		VCF200	VCF250	VCFE
Carton (mm)	Width	100～200	(100)130 ～ 250(290)	60～210
	Height	30 ～ 80(90)	50 ～ 100(175)	90～180
	Length	(65)100 ～ 150	(65)100 ～ 200	20～90
Speed (Cartons/Min)		10～30	10～30	17～70
Machine (mm)	Length	3,500	4,000	2,500
	Width	1,200	1,500	1,500
	Height	1,800	1,800	1,900
Power Consumption (KVA)		7.1	7.1	3.5
Air Consumption (Nℓ／Min)		150[150]	150[150]	100
Weight (kg)		1,600	2,000	1,000
※Custom-made machines are available.
Optional Accessories		Automatic Accumulator-Feeder, Large Volume Sheet Magazine Coding Unit, Top Flap Gluing Unit, Leaflet & Pamphlet Feeding Unit, Counter, Ejector, Various Detect Device